11.25 Clay Processing

The cement industry has become one of the largest GHG polluters in the world . Most of the 2.9 billion t CO2 emissions are generated in clinker manufacturing from the calcination/decarbonation of limestone (carbon carbonate), the key raw material. Today, in the cement production, these process emissions account for a…See more on zkg.de

  • Studies of Process For Producing Activated Clay From KaolinScienceDirectResearch Paper Potential reactivity assessment of mechanically activated kaolin as alternative cement precursorThis work aims to assess the potential reactivity of a mechanically activated kaolin for its use as an alternative cement precursor. The mechanical activation was successfully achieved by grinding at different rotation speeds (250, 300, and 350 rpm) and times (60, 90, and 120 min), obtaining a highl...Published: 2022/10/01Cited By: 0Keywords: Metakaolin…National Center for Biotechnology InformationActivation of a Raw Clay by Mechanochemical Process—Effects of Various Parameters on the Process Efficiency and Cementitious PropertiesThe efficiency of the mechanochemical activation (MCA) is influenced by various process parameters as well as by the properties of the treated material. The main objective of this research was to optimize the MCA process, gaining enhancement of the chemical reactivity of a Swedish raw clay, which is...Author: Ilda Tole, Kari…Published: 2018/10Publication: Materials (…ScienceDirectRecent progress of utilization of activated kaolinitic clay in cementitious construction materialsThe development of a green alternative that can partially or completely substitute the Ordinary Portland cement (OPC) as a practical construction material with low CO2 footprint is an important subject to researchers for decades. The use of artificial pozzolanic materials, e.g. fly ash, slag, silica...Published: 2021/04/15Cited By: 0Keywords: Supplement…ScienceDirectMechanochemical and thermal activation of kaolin for manufacturing geopolymer mortars – Comparative studyThe present study compares two different activating methods of kaolin for the purpose of manufacturing a binding material for geopolymer mortar production. Thermal activation is a well-known procedure, but here, the investigation focused on the influence of heat-treatment temperature and time. In th...Published: 2016/11/01Cited By: 0Keywords: A. Calcinati…
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    Potential reactivity assessment of mechanically activated …

    This work aims to evaluate the potential reactivity of mechanically activated kaolin compared to raw kaolin and metakaolin, mainly for its use as SCM or ACM precursor.

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  • Preparation of Ca- and Na-Modified Activated Clay as a …

    Fortunately, clay-based or modified clay-based catalysts have attracted the attention of researchers looking for low-cost raw materials. Some clay cata-lysts such as NaOH-activation kaolin clay [14], KOH-treated bentonite, and KF-modified smectite clay [15] have been reported for biodiesel production on the laboratory scale via

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    Production of Limestone-Calcined Clay Cement in Guatemala

    This work describes the production process for the first formulation of a limestone-calcined clay cement in Guatemala, with a total production of 160 metric tons of cement. ... that could accomplish the criteria for usage as an activated clay material, a 67% of kaolin content material was finally selected, on a location around 50 km of our ...

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    Process for producing a kaolin clay product

    A process for producing a high solids aqueous slurry of a beneficiated kaolin. An impure crude kaolin clay is initially subjected to wet processing including a size classification step, to recover a beneficiated fine particle size kaolin fraction which is formed into a dilute aqueous slurry of deflocculated kaolin particles. The dilute slurry is filtered by flowing it generally parallel to and ...

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    Kaolin to HPA processing technologies

    Kaolin to HPA processing technologies are achieving 99.99% purity. Besides lower production costs, these disruptive processing technologies have a big advantage in using low-cost low impurity kaolin feedstock as this material has already been purified over millions of years by natural weathering. In the right circumstances, and this action has

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    polysius activated clay

    An important building material, cement is produced by an energy-intensive process in which large quantities of carbon dioxide are emitted. "At thyssenkrupp we are convinced that CO 2-neutral cement production is fundamentally possible and can be achieved in several steps," says Pablo Hofelich, CEO of the Cement Technologies business unit."We are already very advanced in …

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    Enhanced alumina extraction from kaolin by …

    The present work aims to increase the alumina percentage recovery (APR) extracted from kaolin via the addition of 0.5–4.0 wt.% charcoal as a thermochemical fluxing agent in the lime-sintering process at 1260–1360°C. The transformation, microstructural and microtextural changes and self-disintegration performance were characterized using …

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    Mechanochemical and thermal activation of kaolin for …

    Seven different kaolin samples were selected for TG analysis, three mechanochemically activated, and four thermally activated ones. In Fig. 8, the TG curve of the untreated kaolin (a) shows two well-defined mass loss steps related to the release of adsorbed water (at around 70 °C) and structural water of kaolinite (at around 550 °C).

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    In-situ characterisation of early hydration of low-carbon …

    This study investigates the early hydration mechanism of limestone calcined clay cement (LC 3) system containing mechanically activated clay (MC) replacing thermally activated clay (calcined clay, CC).The phase assemblage including portlandite, ettringite, and carboaluminates was monitored using in-situ confocal Raman microscopy (CRM) and X-ray diffraction (XRD), and …

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    Kaolin, fly-ash and ceramic waste based alkali-activated …

    The Alkali-Activated Materials (AAM) have emerged in recent decades as a way to minimize the environmental impacts caused by the production and application of materials from the construction industry [1], [2], [3].The synthesis of AAM (also known as geopolymerization) can be carried out by the alkaline activation of aluminosilicates present in calcined clays and …

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    Process for producing a kaolin clay product

    A process for producing a high brightness, high solids kaolin clay aqueous slurry. An aqueous low solids suspension of crude kaolin clay is degritted, and subjected to a particle size classification. The aqueous suspension of the fine particle fraction is acidified to a pH of 5.0 or lower to produce an acid flocculated suspension which is treated with a bleaching agent to reduce ferric ion ...

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    The Influence of Sintering Temperature on the Pore …

    An example of a geopolymer material is alkali-activated kaolin, which is a viable alternative for producing high-strength ceramics. ... component, sintering plays a vital role in producing geopolymer ceramic. Sintering is defined as a thermally activated adhesion process, which increases the contact between particles and their respective ...

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    Solarization of the zeolite production: Calcination of kaolin …

    The calcination of kaolin in industry is commonly carried out using rotary kilns and multiple hearth furnaces (MHF) (Jämsä-Jounela et al., 2018).While this process does not produce harmful gases that pollute the environment, it requires a significant amount of energy, often derived from the combustion of fossil fuels such as oil or coal (Tasiopoulou et al., 2023).

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    Process for producing a kaolin clay product

    kaolin clay aqueous suspension particle size kaolin suspension Prior art date Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.) Granted Application number AU24008/92A Other versions AU669334B2 ...

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    Thermal Activation of Kaolin: Effect of Kaolin Mineralogy on …

    Kaolin is an industrial mineral used in a wide variety of applications due to its crystalline structure, mineral and elemental composition. After kaolin undergoes heat treatment in a specific temperature range, metakaolin, which exhibits a strong pozzolanic reaction, is formed. This paper examines the effects of different kaolin qualities on the thermal activation process of …

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    Preparation of Ca- and Na-Modified Activated Clay as a …

    For efficient biodiesel production, an acid-activated clay (AC) modified by calcium hydroxide and sodium hydroxide (CaNa/AC) was prepared as a catalyst. CaNa/AC and Na/AC were characterized by Hammett indicators, CO2-TPD, FT-IR, XRD, and N2 adsorption techniques. The influence of catalyst dose, reaction temperature, methanol/oil molar ratio, and …

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